ALUMINIUM

DESIGNATION SYSTEMS

ALLOY
This system is a four-digit numerical system in which the first digit indicates the alloy group as follows:

Aluminium  99,00 percent minimum and greater 1XXX
Aluminium  grouped by major alloying  elements
Copper 2XXX
Manganese  3XXX
Silicon  4XXX
Magnesium  5XXX
Magnesium & Silicon  6XXX
Zinc   7XXX
Other elements 8XXX
Unused   9XXX

ALUMINIUM ALLOYS

Non-heat-treatable alloys
The non-heat-treatable alloys are those in which the mechanical properties are determined by the amount of cold work introduced (e.g. by rolling, drawing, etc) after the last annealing operation.  Usually the 1000, 3000, 4000 and 5000 alloys are non-heat-treatable.

The properties obtained by cold work are destroyed by subsequent heating and cannot be restored except by additional cold work.

Heat-treatable alloys
The heat-treatable alloys are those in which the mechanical properties may be improved by heat-treatment.  In contrast to the non-heat-treatable alloys the increased strength is obtained with little sacrifice of ductility.  Heat-treatable alloys have the further advantage that they can be re-heat-treated after annealing to restore their original properties.
 
TEMPER DESIGNATIONS  

CONDITION

DESCRIPTION

M

As manufactured.  Material which acquires some temper from shaping processes in which there is no special control over thermal treatment or amount of work/strain hardening.

O

Annealed, soft.  Material which is fully annealed to obtain the lowest-strength condition and highest ductility condition.

H2 
H4 
H6 
H8

Strain hardened.  Material subjected to the application of cold work after annealing (or hot forming), or to a combination of cold work and partial annealing/stabilising in order to secure the specified mechanical properties.  Designations are in ascending order of tensile strength.  Note:  Alloy 5251 is only available in H3, H6 and H8 tempers.

TB

Solution heat-treated and naturally aged.  Material which receives no cold work after solution heat-treatment except as may be required to flatten or straighten it.  Properties of some alloys in this temper are unstable.

TD

Solution heat-treated, cold-worked and naturally aged.

TE

Cooled from an elevated temperature shaping process and then artificially aged (precipitation-treated)

TF

Solution heat-treated and then artificially aged.

TH

Solution heat-treated, cold-worked and then artificially aged.

In order to specify a material the temper designation should be shown as a suffix to the alloy designation e.g. 1200-M, 6063-TF.

CHEMICAL COMPOSITION

A.A. ALLOY DESIGNATION 

CHEMICAL COMPOSITION

Al min.

Cu

Mg

Si

Fe

Mn

Zn

Ti

Cr

1200

99.0

0.05

-

Fe + Si 1.0

0.05

0.1

0.05

-

5083

BAL.

0.1

4.0 - 4.9

0.4

0.4

0.4 - 1.0

0.25

0.15

0.05 - 0.25

5251

BAL.

0.15

1.7 - 2.4

0.4

0.5

0.1 - 0.5

0.15

0.15

0.15

5454

BAL.

0.1

2.4 - 3.0

0.25

0.4

0.5 - 1.0

0.2

0.2

0.5 - 0.2

6063

BAL.

0.1

0.45 - 0.9

0.2 - 0.6

0.35

0.1

0.1

0.1

0.1

6082

BAL.

0.1

0.6 - 1.2

0.7 - 1.3

0.5

0.4 - 1.0

0.2

0.2

0.25

6261

BAL.

0.15 - 0.4

0.7 - 1.0

0.4 - 0.7

0.4

0.2 - 0.35

0.2

0.1

0.1

   
MECHANICAL PROPERTIES 

A.A. ALLOY DESIGNATION

TEMPER

MECHANICAL PROPERTIES

0.2% P.S. (MPa)

T.S. (MPa)

% EL in 50 mm

1200

M

50

90

-

O

35

85

33

H4

105

125

8

5083

H2

250

340

15

5251

H3

180

210

10

H6

200

240

7

5454

H2

210

280

16

H4

230

300

10

6063

TF

160

185

7

TB

70

130

14

6082

TF

270

310

7

6261

TF

240

280

7

 
  TYPICAL APPLICATIONS  

A.A. ALLOY DESIGNATION

STOCK RANGE

TYPICAL ALLOY APPLICATIONS

1200

PLATE

HOLLOWARE, FOIL, ARCHITECTURE, POWER LINES, PANELLING

COIL / SHEET

COIL / SHEET PLATE TREADPLATE

5083

PLATE

EXTRUSIONS, TRUCK BODIES, RAILWAY WAGONS

5251

PLATE

PANELLING AND PRESSINGS, CONTAINERS, MINE CAGES, MARINE ATMOSPHERES

SHEET PLATE

5454

TREADPLATE

ROAD AND RAIL TRANSPORT, PRESSURE VESSELS AT ELEVATED TEMPERATURES

TREADPLATE

6063

SECTIONS TUBE (Square & Round)

EXTRUSIONS, WINDOW FRAMES, IRRIGATION TUBING

SECTIONS

6082

PLATE ROUND BAR

BRIDGES, ROOF TRUSSES, BEER BARRELS

6261

SECTIONS TUBE (Square & Round) 
BAR STOCK

EXTRUSIONS, ROAD AND RAIL TRANSPORT

1.    Single figures indicate max. content
2.    Mechanical properties are typical and should not be used for design purposes
3.    The above covers items held in stock.  Other alloys, tempers and product forms available subject to enquiry.
 
RECOMMENDED FILLER ALLOYS FOR WELDING PARENT METAL COMBINATIONS

Parent Alloy

6063 
6082 
6261

5454

5251

5083

3103

1050A 
1200

1050A  
1200

4043 
(5356)

5356

5356

5656

4043 
(5356)

4043 
(1050A)*

3103

4043 
(5356)

5356

5356

5356

4043

 

5083

5356

5356

5356

5556A 
(5183)

 

 

5251

5356

5356

5356

 

 

 

5454

5356

5356 
(5554)*

 

 

 

 

6063 
6082 
6261

4043 
(5356)*

 

 

 

 

 

 
Notes:
(1050A)*    -    For corrosive conditions
(5554)*      -    For Prolonged use at elevated temperatures
(5356)*      -    For better colour matching, for anodising
   

INTERNATIONAL ALLOY DESIGNATIONS AND EQUIVALENTS   

American Association (A.A.)

Obsolete Systems

British Standard

Germany

France

Italy

1050A*  

1080A*  

1200

1S  

-  

2S

1B  

1A  

1C

A199.5  

A199.8  

A199.0

A5  

A8  

A4

P-AP5  
UNI 4507  
P-AP8  
UNI 4509  
P-AP0  
UNI 3567

3103*  
4043*  
4047* 
 
 

3S  
33S  

 
 

N3  
N21  
N2 
 
 

AlMn  
AlSi5  
AlSi12 
 
 

A-M1  
A-S5  
A-S12 
 
 

-  
-  
P-AS12  
GCN  
UNI 3572

5056A* 

5083 
5154A* 
 

A56S 

D54S 
54S 
 

N6 

N8 
N5 
 

AlMg5 

AlMg4,5Mn 
AlMg3 
 

A-G5MC 


A-G3C 
 

P-AG5 
UNI 3576 

P-AG3,5 
UNI 3575

5183* 
5251 
5356* 
5454 
5554* 
5556A* 
6061 
6261


M57S 

B53S 
C53S 
C56S 
65S 
D65S


N4 

N51 
N52 
N61 
H20 
-

AlMg4,5Mn 
AlMg2Mn0,3 
AlMg5 
AlMg2,7Mn 
AlMg3 
AlMg5 

-

A-G5MC 
A-G2M 
A-G5MC 
A-G2,5MC 
A-G3 
A-G5MC 
A-GSUC 
-







P-AG1SC 
UNI 6170

6063 

6082 
 

50S 

B51S 
 

H9 

H30 
 

AlMgSi0,5 

AlMgSi1 
 

A-G0,6 

A-SGM0,7 
 

P-AGS 
UNI 3569 
P-AS1G 
UNI 3571

 *Welding Filler alloys

 

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