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APPLICATION
These ranges of steel grades are intended for structural work where no
significant forming or bending has to be done.The steel grade selected
should be in accordance with its strength requirements as indicated in
Table 3.
STEEL GRADES
The following steel grades to SABS 1431:1987 are produced.
- Grade 240 WA
240 WC 240 WDD*
- Grade 300 WA
300 WC 300 WDD*
- Grade 350 WA
350 WC 350 WDD*
* Available only as plate mill products.
As can be seen from Table 3, the mechanical
strength properties are the same throughout a grade range but the impact
test requirements differ according to the prescribed test temperatures as
indicated by the suffix per grade designation. An average impact
energy value of 27 J must be achieved on full size specimens in the
longitudinal direction in all applicable cases.
STEELMAKING
Steel for all grades to SABS 1431 is normally made as silicon killed steel
and is also aluminium treated as standard practice to ensure a fine grain
structure. The supply conditions pertaining to each steel grade are shown
in Table 1.
PLATE AND SHEET
Sheet applies for products less than 4.5 mm thick, whereas plate
refers to products of 4.5 mm and thicker. Different dimensional
tolerances apply to sheet and plate.
Products up to and including 13 mm thick
and up to and including 1850 mm wide (when side trimmed) are normally
produced on a hot strip mill.
CHEMICAL COMPOSITION
Table 1 gives the values as specified in Table 2 of SABS 1431, 1987 (as
amended). The limits are set very wide offering the steelmaker
maximum scope to apply his manufacturing techniques to obtain the
specified mechanical properties in the final products.
When agreed at the time of ordering, plates
of SABS 1431 steel grades can be supplied to the following maximum carbon
equivalent (CE) values:
240WA, WC & WDD
= 0.38%
300WA, WC & WDD =
0.45%
350WA, WC & WDD =
0.43%
TABLE 1 - Chemical composition % (ladle
analysis) as specified in SABS 1431, 1987
- Table 2 (as amended)
| Maximum
chemical composition1) |
| Grade |
C |
Mn |
Si |
P |
S |
Nb |
V |
Nb + V |
Al |
Cu1) |
Ni2) |
Cr2) |
Mo2) |
Normal supply conditions |
| 240WA |
0.22 |
1.60 |
0.50 |
0.040 |
0.050 |
0.01 |
0.03 |
0.04 |
0.10 |
0.35 |
0.30 |
0.30 |
0.10 |
As rolled |
| 240WC |
0.22 |
1.60 |
0.50 |
0.040 |
0.050 |
0.01 |
0.03 |
0.04 |
0.10 |
0.35 |
0.30 |
0.30 |
0.10 |
As rolled |
| 240WDD |
0.22 |
1.60 |
0.50 |
0.040 |
0.040 |
0.10 |
0.10 |
0.10 |
0.10 |
0.35 |
0.30 |
0.30 |
0.10 |
Normalised |
| 300WA |
0.22 |
1.60 |
0.50 |
0.040 |
0.050 |
0.03 |
0.03 |
0.04 |
0.10 |
0.35 |
0.30 |
0.30 |
0.10 |
As rolled |
| 300WC |
0.22 |
1.60 |
0.50 |
0.040 |
0.050 |
0.03 |
0.03 |
0.04 |
0.10 |
0.35 |
0.30 |
0.30 |
0.10 |
As rolled |
| 300WDD |
0.22 |
1.60 |
0.50 |
0.040 |
0.040 |
0.10 |
0.10 |
0.10 |
0.10 |
0.35 |
0.30 |
0.30 |
0.10 |
Normalised |
| 350WA |
0.22 |
1.60 |
0.50 |
0.040 |
0.040 |
0.10 |
0.10 |
0.10 |
0.10 |
0.35 |
0.30 |
0.30 |
0.10 |
As rolled |
| 350WC |
0.22 |
1.60 |
0.50 |
0.040 |
0.040 |
0.10 |
0.10 |
0.10 |
0.10 |
0.35 |
0.30 |
0.30 |
0.10 |
As rolled < 16 mm thick
Normalised3)
> 16mm |
| 350WDD |
0.22 |
1.60 |
0.50 |
0.040 |
0.040 |
0.10 |
0.10 |
0.10 |
0.10 |
0.35 |
0.30 |
0.30 |
0.10 |
Normalised |
- Plates may be ordered with 0.20 / 0.35%
copper for improved atmospheric corrosion resistance.
- Trace elements only.
- Can be supplied controlled rolled.
TABLE 2 -
Typical chemical composition
| Chemical
composition |
| Grade |
C1) |
Si |
Mn2) |
P
(max) |
S3)
(max) |
Al |
Nb |
V |
N |
| 240WA |
0.12 |
0.254) |
1.0 |
0.020 |
0.030 |
0.035 |
- |
- |
- |
| 240WC |
0.12 |
0.254) |
1.0 |
0.020 |
0.030 |
0.035 |
- |
- |
- |
| 240WDD |
0.12 |
0.25 |
1.0 |
0.020 |
0.030 |
0.035 |
- |
- |
- |
| 300WA |
0.18 |
0.354) |
1.35 |
0.020 |
0.030 |
0.035 |
- |
- |
- |
| 300WC |
0.18 |
0.354) |
1.35 |
0.020 |
0.030 |
0.035 |
- |
- |
- |
| 300WDD |
0.18 |
0.35 |
1.35 |
0.020 |
0.030 |
0.035 |
- |
- |
- |
| 350WA |
0.15 |
0.35 |
1.25 |
0.020 |
0.030 |
0.035 |
0.028 |
- |
- |
| 350WC |
0.15 |
0.35 |
1.25 |
0.020 |
0.030 |
0.035 |
0.028 |
- |
- |
| 350WDD |
0.15 |
0.35 |
1.25 |
0.020 |
0.030 |
0.035 |
0.028 |
- |
- |
-
C usually is 0.02% lower on all hot
strip mill products.
-
Mn Usually is 0.30% lower on all hot
strip mill products.
-
For applications where toughness or
through thickness strength is important, the plates may be ordered as
per appendix A of SABS 1431 to the following stricter sulphur
contents : - Clause 0.11:S = 0.025% max - Clause 0.12:S = 0.012% max -
Clause 0.13:S = 0.005% max
-
Substantially lower Si contents may be
used.
WELDABILITY
The SABS 1431 range of structural steel
grades is readily weldable by means of the usual metal-arc processes.
When welding thick plates, reference should be made to BS 5135:1984
"Specification for arc welding of carbon manganese steels"
Carbon equivalent (CE) values should be calculated from the values of the
chemical composition indicated on the test certificates for the plates
concerned. The formula to be used is:
CE = C + Mn + Cu + Ni + Mo
+ V + Cr
6 5
15
ULTRASONIC TESTING
Plates may be ordered ultrasonically tested
to any grade of BS 5996, as outlined in SABS 1431 Appendix B-2:014 (16 -
80mm)
BEND TEST
If agreed at the time of ordering, the
material may be subjected to a bend test as detailed in SABS 1431
paragraph 6.5.5.
CERTIFICATION
All plates are supplied with analysis and
test certificates.
TOLERANCES
Plate are supplied with dimensional
tolerances according to BS EN 10051:1992
TABLE 3 - Mechanical properties as
specified in SABS 1431 - 1987: Table 5
| Grade |
Tensile
strength
(MPa) |
Min
yield strength (MPa) for thickness t (mm) |
Elongation
% (min) on gauge length of |
Charpy
V-notch impact test |
| 3<t<16 |
16<t<40 |
40<t<63 |
63<t<80 |
50 mm |
200 mm |
5.65 So |
Avrage
impact
resistance J (min) |
Test
Tempe-
rature
(oC) |
Thickness
(max)
(mm) |
| 240WA |
380/510 |
240 |
240 |
230 |
220 |
28 |
20 |
22 |
- |
- |
- |
| 240WC |
380/510 |
240 |
240 |
230 |
220 |
28 |
20 |
22 |
27 |
0 |
80 |
| 240WDD |
380/510 |
240 |
240 |
230 |
220 |
28 |
20 |
22 |
27 |
-30 |
80 |
| 300WA |
450/620 |
300 |
300 |
290 |
280 |
24 |
20 |
22 |
- |
- |
- |
| 300WC |
450/620 |
300 |
300 |
290 |
280 |
24 |
20 |
22 |
27 |
0 |
63 |
| 300WDD |
450/620 |
300 |
300 |
290 |
280 |
24 |
20 |
22 |
27 |
-30 |
63 |
| 350WA |
480/650 |
350 |
350 |
340 |
325 |
22 |
18 |
20 |
- |
- |
- |
| 350WC |
480/650 |
350 |
350 |
340 |
325 |
22 |
18 |
20 |
27 |
0 |
80 |
| 350WDD |
480/650 |
350 |
350 |
340 |
325 |
22 |
18 |
20 |
27 |
-30 |
80 |
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