Identification of surface finish
Standard mill finishes produced on flat rolled products
HOT ROLLED FINISHES
No 0 finish
Also referred to as hot rolled annealed (HRA). This plate is hot
rolled to required thickness and then annealed. No pickling or
passivation operations are effected, resulting in a scaled black
finish.
This does not develop the fully corrosion resistant film on the stainless
steel and, except for certain high temperature heat resisting
applications, this finish is unsuitable for general use.
No 1 finish
Plates is hot rolled, annealed, pickled and passivated. This results
in a dull, slightly rough surface, suitable for industrial applications
which generally involve the range of plate thicknesses. Grinding
marks may be visible in isolated areas.Material with HRA and No 1 finish
is supplied ex mill in 3 mm - 50 mm thickness.
COLD ROLLED FINISHES
The starting material for cold rolling
always has a No 1 finish. Cold rolled material is supplied with the
following standard mill finishes:
No 2D finish
Material with a No 1 finish is cold rolled, annealed, pickled and
passivated. This results in a uniform dull matt finish, superior to
a No 1 finish. Suitable for industrial application and eminently
suitable for severe deep drawing as the dull surface (which may be
polished after fabrication) retains the lubricant during the drawing
operation.
No 2B finish
Material with a 2D finish is given a subsequent light skin pass cold
rolling operation between polished rolls. A No 2B finish is the most
common finish produced and called for on sheet material. It is
brighter than 2 and is semi-reflective. It is commonly used for most deep
drawing operations and is more easily polished to the final finishes
required that is a 2D finish. Material with 2D and 2B finish is supplied ex
mill in 0.5 mm - 3 mm thickness.
No 2BA finish
This is more commonly referred to as a bright annealed (BA) finish.
Material with a No 1 finish is cold rolled using highly polished rolls in
contact with the steel surface. This smooths and brightens the
surface. The smoothness and reflectivity of the surface improves as
the material is rolled to thinner and thinner sizes. Any annealing
which needs to be done in order to effect the required reduction in gauge,
and the final anneal, is effected in a very closely controlled inert
atmosphere. No oxidation or scaling of the surface therefore occurs
and there is no need for additional pickling and passivating. The final
surface developed can have a mirror type finish similar in appearance to
the highly polished No 7 and No 8 finishes. Material with BA finish is
supplied ex mill in 0.5 mm - 1.6 mm thickness.
MECHANICALLY POLISHED FINISHES
The following finishes are all mechanically
produced polished finishes. As well as being standard mill finishes,
they are also applied to stainless steel articles and components to meet
the required aesthetic criteria. It should be appreciated that
factors such as hand polishing vs mechanical polishing, polishing a flat
product as against a component of complex shape and thickness and
composition of material can affect the visual appearance of the final
surface.
No 3 finish
This is a ground unidirectional uniform finish obtained with 80-100 grit
abrasive. It is a good intermediate or starting surface finish for
use in such instances where the surface will require further polishing
operations to a finer finish after subsequent fabrication or forming.
No 4 finish
This is a ground unidirectional finish obtained with 150 grit abrasive. It
is not highly reflective, but is a good general purpose finish on
components which will suffer from fairly rough handling in service (e.g.
restaurant equipment). Material with No 4 finish is supplied ex mill in
0.5 mm - 3 mm thickness.
No 6 finish
These finishes are produced using rotating cloth mops (tampico fibre,
muslin or linen) which are loaded with abrasive paste. The finish depends
on how fine an abrasive is used and the uniformity and finish of the
original surface. The finish as a non directional texture of varying
reflectivity. Satin blend is an example of such a finish.
No 7 finish
This is a buffed finish having a high degree of reflectivity. It is
produced by progressively using finer and finer abrasives and finishing
with buffing compounds. Some fine scratches may remain from the
original starting surface.
No 8 finish
This is produced in an equivalent manner to a No 7 finish, the final
operation being done with extremely fine buffing compounds. The final
surface is blemish free with a high degree of image clarity and is the
true mirror finish.
Note:
The finer polished
finishes (No 4, No 6, No 7, and No 8) are generally only produced one side
of the sheet, the reverse side being either a No 2B or No 3 finish.
Surface roughness
The surface roughness can be measured, and is usually expressed as an Ra
value in microns (mm).This is the arithmetic mean of the departure of the
peaks and valleys of the surface profile from the mean centre line over
several sampling lengths, and is therefore also termed the Centre Line
Average (CLA). The standard surface finishes on stainless steel cannot be
directly equated to an Ra value as a guaranteed exact value, as the actual
values will depend on several factors.
These include:
-
The reduction in thickness by cold
rolling and the smoothness of the rolls used for such cold rolling.
-
The grade and shape of the abrasive used
-
Wheel vs belt polishing
-
Hand vs machine polishing
-
Contact pressure
-
Polishing speeds
-
The grade of material being polished.
|